Stack Scale Up – Industrialization of PEM Electrolysis

Research Project H2Giga - StacIE

It is not yet clear exactly how high Germany's demand for green hydrogen will be in the future. However, it is clear that demand will amount to several hundred million tons of hydrogen per year. The goal of the National Hydrogen Strategy is to build up as much as 5 GW of electrolysis capacity by 2030 in Germany alone – in the new coalition agreement, the expansion target was raised to 10 GW.

This requires efficient, durable, robust, inexpensive, and scalable electrolysers. Although large electrolysers that operate efficiently and over long periods of time are already available on the market, their manufacture is still largely manual. This is time-consuming, cost-intensive, and prone to errors. The series production of electrolysers that can be modularly adapted to their respective locations would be a significant step forward – also in terms of making green hydrogen competitive.

The H2Giga flagship project is therefore committed to the development of series production of electrolysers – and is open to all technologies. Together, established electrolyzer manufacturers, suppliers from various technology sectors—including many small and medium-sized enterprises—as well as research institutions and universities are advancing existing electrolysis technologies.


Abstract 

Industrialization of electrolyzer stack production at the cell component and stack level through an industrializable, product-oriented concept, improvement of technical and economic properties, and development of industrial production processes.

 

Research topics  IMWS

Coordinated, cross-scale, 2D and 3D microstructural characterization and evaluation of active materials and catalyst-coated membranes to identify relevant structures and degradation mechanisms.

 

Focus

Catalyst-coated membrane (CCM) and the 3-dimensional structure of the catalysts and their change during operation.

 

Methods

SEM, TEM, EDX, CT, XRD, XPS, ToF-SIMS, AFM, ESEM ... - Development of the methodology is part of the project

Project Profile

Project title H2Giga - StacIE: Stack Scale up ' Industrialisierung PEM Elektrolyse
Duration 04/2021 - 03/2025
Funding BMBF
Funding volume 854.015 €
Cooperation partners Schaeffler, Fraunhofer ISE, Fumatech, Helmholtz-Institut Erlangen-Nürnberg, Heraeus, KIT IAM-ET & ISTM, KCS Europe, RWTH Aachen IOT, TU Ilmenau
Project Manager
at IMWS
Kerstin Witte-Bodnar
Objectives
  • Industrialization of electrolyzer stack production at the cell component and stack level
    • Industrializable, product-oriented concept
    • Improvement of the technical and economic properties of cell components
    • Development of industrial production processes

Are you interested in this topic? Feel free to contact us!

Kerstin Witte-Bodnar

Contact Press / Media

Dr. Kerstin Witte-Bodnar

Acting Group Leader "Materials diagnostics for H2 technologies"

Fraunhofer Institute for Microstructure of Materials and Systems IMWS
Walter-Huelse-Strasse 1
06120 Halle (Saale), Germany, Deutschland

Phone +49 345 5589-244

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