Material Passport Photovoltaics

Sustainability in PV – Why a Material Passport Is Needed

material passport is key to ensuring transparency, product safety, and recyclability in solar technology. While solar energy is sustainable by nature, optimizing the resource use across the entire PV life cycle is essential. Growing regulatory pressure on manufacturers and operators—nationally and internationally—makes traceable material data increasingly important for compliance and circularity.

Efforts by the EU to promote a sustainable and resource-efficient economy include, for example:

Regulation Description
Ecodesign for Sustainable Products Regulation (ESPR) The Ecodesign for Sustainable Products Regulation (ESPR) aims to minimize the environmental impact of products, including photovoltaic (PV) modules, throughout their entire life cycle. It introduces strict requirements for design, manufacturing, and distribution to support resource efficiencyrecycling, and carbon footprint reduction. A key feature is the Digital Product Passport (DPP), which provides transparent product data to enable sustainable choices and improve supply chain traceability.
Critical Raw Materials (CRM)  The EU's CRM strategy identifies materials that are of strategic importance to the solar industry, such as silicon, indium, and silver. This strategy aims to reduce dependence on these raw materials by promoting recycling and sustainable sourcing practices. Additionally, the development of alternative materials is supported to ensure supply security for the photovoltaic industry.  
Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) The REACH Regulation ensures the safe use of chemicals by requiring companies to register, evaluate, and authorize substances. It aims to protect health and the environment, while promoting the restriction or substitution of hazardous chemicals. For the solar industry, REACH demands strict declaration and traceability of pollutants—throughout production, use, and recycling. Relevant substances in PV modules include PFAS in backsheetslead (Pb) in solder, and antimony (Sb) in glass.
Waste Electrical and Electronic Equipment (WEEE) The WEEE Directive (2012) and Germany’s Electrical and Electronic Equipment Act have governed the collection, recycling, and disposal of PV modules since 2015. Manufacturers must finance disposal and ensure take-back of old devices. As PV modules are classified as household appliances, they fall under mandatory recycling schemes. Organizations like PV Cycle manage the recovery of valuable materials, reducing the environmental impact of e-waste.

 

New EU regulations – such as the Ecodesign Directive (2009/125/EC)Regulation (EU) 2019/2021, and the proposed Energy Label for PV modules – are becoming increasingly relevant. These frameworks set mandatory criteria for energy yieldreliabilityrecyclability, and carbon footprint. However, challenges remain due to the lack of standardized carbon footprint methodologies and limited data transparency in the PV sector.

Ensuring Quality, Safety & Recyclability – What a Material Passport Must Provide

© Fraunhofer CSP
The material passport is not only a compliance tool, but also the key to safe product design and efficient resource management.

digital material passport is essential for future product transparency in the PV sector. It combines verified material data with assessments on quality, safety, and recyclability. Beyond listing the bill of materials (BOM), it can include insights like polymer cross-linking levels or potential environmental impacts. This supports stakeholders across the value chain in making informed decisions and enables efficient, safe recycling.
More than a compliance tool, a well-documented material passport is key to sustainable product designquality assurance, and a circular solar economy.

Material Passport - Our Service Offering

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Features of the Material Passport

We provide comprehensive support for creating material passports at the module level, including:

  • Data collection from module labels and manufacturer datasheets.
  • Material analysis using both non-destructive and invasive methods on full modules and separated components (glass, polymers, cells).
  • Electrical and reliability testing, including EL, PL, flasher, and accelerated aging tests (e.g., DH, UV, PID).
  • Performance evaluation by comparing yield data with reliability metrics and forecast models.

Our service enables traceable, high-quality data for sustainable product designcompliance, and circular economy strategies.

Application Examples

The Retrieve research project is funded by the European Union's Horizon Europe research and innovation program under grant agreement number 101122332.
© Fraunhofer CSP
Example Results from the EU Project RETRIEVE.

EU Project Retrieve

Information on the material composition of PV modules is of great importance for recycling, as certain critical materials (such as lead from metallization and contacts or PFAS from backsheets) can influence the economic viability of various material fractions alongside valuable materials and CRMs (such as silver).

In the EU project RETRIEVE, we have analyzed and characterized various material fractions (cell fragments, glass, polymers) in detail. The prior existence of PV material passes would make recycling more efficient and targeted, as meaningful options for process optimization and/or pre-sorting for recyclers could emerge.

In the EU project RETRIEVE, we developed individual methods for determining mixing ratios and/or the chemical composition (e.g., Ag content in cell fractions or Sb content in glass), which can also be applied when creating data for a specific material pass.

R. Heidrich et al., Thermal Determination of the Ethylene Vinyl Acetate Copolymer (EVA) and Polyethylene Terephthalate (PET) Ratio in PV Module Waste, IEE Conference, 2025

 

Further information