Material Passport Photovoltaics

Sustainability in PV – Why a Material Passport Is Needed

The material pass serves as a central tool for transparency, product safety, and the future-proof recycling of materials – particularly in the field of photovoltaic (PV) technology. Solar energy is inherently a sustainable form of energy generation. Nevertheless, or precisely because of this, it is necessary to comprehensively optimize the use of the resources employed in its generation and all associated processes in terms of sustainability. Within the framework of national and international sustainability efforts, pressure is increasing on manufacturers, importers, and system operators through various regulations.

Efforts by the EU to promote a sustainable and resource-efficient economy include, for example:

Abbreviation Meaning Description
ESPR Ecodesign for Sustainable Products Regulation The ESPR aims to reduce the ecological impacts of products, including photovoltaic modules, over their entire life cycle. It sets specific requirements for the design, production, and distribution of solar technologies to promote resource conservation, recycling, and a reduction in the carbon footprint. The Digital Product Pass is intended to serve as a central element providing information about products to support transparency and sustainable decision-making.
WEEE Waste Electrical and Electronic Equipment The WEEE Directive (2012) or the Electrical and Electronic Equipment Act has regulated the collection, treatment, recycling, and disposal of electrical and electronic waste in Germany since 2015. It requires manufacturers to finance disposal and the take-back of old devices. The aim is to minimize environmental impact from electronic waste and promote the recycling of valuable materials. PV modules are classified as household appliances, thus take-back obligations and financing are regulated (PV Cycle manages recycling).
REACH Registration, Evaluation, Authorisation and Restriction of Chemicals REACH is a comprehensive chemical regulation that obliges companies to register, evaluate, and potentially authorize information on chemical substances. Its goal is to protect health and the environment by ensuring the safe use of chemicals. Additionally, hazardous substances are to be restricted or replaced. REACH imposes high demands on the declaration and traceability of pollutants – not only during product approval but also throughout the usage phase and in the subsequent recycling process. Relevant for PV are, for example, PFAS in some backsheets, Pb from solders, or Sb in glass.
CRM Critical Raw Materials The EU's CRM strategy identifies materials that are of strategic importance to the solar industry, such as silicon, indium, and silver. This strategy aims to reduce dependence on these raw materials by promoting recycling and sustainable sourcing practices. Additionally, the development of alternative materials is supported to ensure supply security for the photovoltaic industry.

 

Other regulatory instruments, such as the regulatory proposal for the Energy Label for PV modules (EU Directive 92/75/EEC), the Ecodesign Directive 2009/125/EC, and the Regulation (EU) 2019/2021 on Ecodesign requirements for energy-related products, which came into force in 2021, are becoming increasingly relevant for photovoltaic modules. These regulations include, among other things, mandatory minimum requirements for energy yield, reliability, recyclability, and carbon footprint. Challenges include the lack of an internationally standardized data collection and calculation methodology for the carbon footprint, as well as issues with data transparency and partly data availability.

Quality Verification, Safety and Recyclability – What a Material Passport Must Provide

An important data basis for future digital product passes of PV modules and system components is therefore the (digital) material passport. The PV material passport contains, on one hand, independently and reliably collected material data, and on the other hand, the corresponding assessment of that data. In addition to verifying the bill of materials (BOM) from product data sheets, it can also provide additional information about the condition of the materials (e.g., the degree of cross-linking of encapsulation polymers) and potential impacts. Thus, the PV material passport provides valuable information for various stakeholders along the value chain regarding quality assessment, serves as a decision-making tool, and can be used for economic and safe processes in recycling industry.

Transparency builds trust and future viability.

A well-documented material passport is much more than a regulatory requirement – it is a key to safe product design, reliable quality assurance, and efficient recycling.

Material Passport - Our Service Offering

  • Data collection at the module level (module label, module data sheet from manufacturers / databases)
  • Possibilities for material-related data collection (non-destructive and invasive measurement methods at the module level and on prepared module fragments (both on whole layer stacks and on separated material fragments – glass, polymers, cells)
  • Possibilities for collecting electrical and reliability data (EL, PL, flasher, accelerated aging tests (DH, UV, PID, etc.)
  • If yield data is available, comparison with reliability data and yield forecast data
  • Possibilities of targeted material and performance testing to collect data from defined BOM combinations (BOM tester)

Application Examples

Example Results from the EU Project RETRIEVE.

EU Project Retrieve

Information on the material composition of PV modules is of great importance for recycling, as certain critical materials (such as lead from metallization and contacts or PFAS from backsheets) can influence the economic viability of various material fractions alongside valuable materials and CRMs (such as silver).

In the EU project RETRIEVE, we have analyzed and characterized various material fractions (cell fragments, glass, polymers) in detail. The prior existence of PV material passes would make recycling more efficient and targeted, as meaningful options for process optimization and/or pre-sorting for recyclers could emerge.

In the EU project RETRIEVE, we developed individual methods for determining mixing ratios and/or the chemical composition (e.g., Ag content in cell fractions or Sb content in glass), which can also be applied when creating data for a specific material pass.

R. Heidrich et al., Thermal Determination of the Ethylene Vinyl Acetate Copolymer (EVA) and Polyethylene Terephthalate (PET) Ratio in PV Module Waste, IEE Conference, 2025

 

Further information